Smoked Chipotle Barbacoa Chuck Roast

Serves
6-8
Active
30-40 min
Total
6-7 hrs (+ overnight rest)
Temp
250-275°F

Ingredients

Main

  • 3-4 lb chuck roast, well-marbled
  • 1 Tbsp kosher salt
  • 1 tsp black pepper
  • 1 Tbsp neutral oil (for rubbing)
  • 1-1.5 cups beef broth

Chipotle Marinade / Rub

  • 2-3 chipotles in adobo + 1 Tbsp adobo sauce
  • 1 Tbsp chili crisp (chili in oil)
  • 1 Tbsp chili powder
  • 4 garlic cloves
  • 1/2 onion, roughly chopped
  • 2 Tbsp apple-cider vinegar (or lime juice)
  • 1 tsp ground cumin
  • 1 tsp dried oregano
  • 1/2 tsp salt
  • 1/2 tsp black pepper
  • 1/2 cup beef broth (to help blend)

Braising Add-Ins

  • Remaining marinade
  • 2-3 bay leaves
  • Optional: 1/2 cup orange juice or 1 Tbsp brown sugar for balance

Instructions

Smoking & Braising

  1. Make the marinade: Blend chipotles, chili crisp, chili powder, onion, garlic, vinegar, spices, and broth until smooth.
  2. Marinate: Rub roast with salt and pepper, then coat in the chipotle mixture. Marinate 4 hrs or overnight (covered or uncovered in fridge).
  3. Smoke: Preheat smoker to 225-250 F (oak, hickory, or cherry wood). Smoke roast uncovered about 3 hrs until internal temp 160 F and bark forms.
  4. Braise: Move roast to a Dutch oven or foil pan. Add remaining marinade, broth, bay leaves, and optional orange juice. Cover tightly and continue cooking at 250-275 F until probe-tender (203-205 F), about 2-3 hrs.
  5. Rest: Cool 30-45 min in its juices, then refrigerate overnight, sealed.

Next-Day Finishing

  1. Reheat gently (275 F oven or stovetop, 45 min-1 hr).
  2. Shred in the hot juices.
  3. Season with lime juice and salt to taste.
  4. Optional: Crisp portions on a skillet with a spoon of the fat for birria-style tacos.

Serving Ideas

  • Warm tortillas + onion + cilantro + lime
  • Over rice bowls with beans and roasted peppers
  • Stuffed into quesadillas or burritos
  • With broth reduced into consome for dipping

Storage

  • Keeps 4 days refrigerated or 2 months frozen in its broth.
  • Reheat covered with a splash of liquid